Custom 3d Puff Embroidery For All Machines

3D custom embroidery is a growing embroidery technique. It adds dimension and depth to the embroidery designs. Therefore, a lot of people want to know about it. The main purpose of this embroidery is to make the logo three-dimensional by raising it up from the surface of the garment. It has two basic techniques, i.e., 3D layered embroidery and 3D puffed embroidery. Even though both techniques are entirely different, they both have the same effect. So, let’s get to know about them.

Types Of 3D Custom Embroidery

3D Custom Layered Embroidery

The popular, 3D layered custom embroidery is done by doubling the stitch count on a design. It makes the design thicker and creates an embossed feel, raising the design from the garment surface.

This layered effect gives more detail to the design and works best with standard embroidery designs.

It also allows you to have greater detail than the Puff. Yet, for detailed designs, it’s better to go with standard embroidery stitching. Besides, it’s more suitable for thinner materials and fabrics like polos and sweatshirts.

3D Custom Puff Embroidery

3D puff embroidery is one of the best ways to take a custom hat embroidery or sweatshirt to another level. This type of embroidery elevates the overall quality of decoration of any type of garment. It makes your logo pop up from the surface turning it more appealing than 2D simple design.

Besides, it can be performed on various types of fabrics. However, it is more common on heavier items like sweatshirts, hats, and workwear as it provides an added weight. This added weight can cause lighter fabrics like silk, cotton, or nylon to sag; for such lighter items like t-shirts or polo’s, standard embroidery is preferred.

Digitizing 3D custom embroidery

Digitization of 3D embroidery is just like any other standard embroidery technique.

The design is set up within a specific file format called a DST file, the file and the running sheet then put all the required data about the design in the machine.

After this process, the garments are then fixed into place using a special support that clamps the embroidered area of the garment to keep it. In the last step, thread colors are added to the machine, and a beautiful design is stitched onto the garment.

How To Create A 3D Custom Embroidery

There are several methods and techniques that are used to create 3D custom embroidery. So, let’s discuss how to create a custom 3D embroidery and what you would need to do it.

  • Computer & Design Software
  • Foam
  • Commercial Embroidery Machine
  • Embroidery Hoops
  • Embroidery Thread

Computer & Design Software

Modern machines need advanced embroidery files to create 3D embroidery. Therefore, the first step is to create a 3D digitization of company logos and custom designs using embroidery digitizing software. Then, these designs are saved in a DST, DBS, or embroidery machine-compatible file and transferred to the embroidery machine. It contains orientation and thread color information to command the machine to automatically or manually embroidery the design.


After embroidery digitizing, an outline of the design is created. Then, a thin layer of foam is embroidered on it to create that puffed look.

This form usually comes in two colors, black and white, and with two thicknesses of 3mm and 2mm, which makes it suitable for different designs.

Remember that there should be good spacing between different letters of the logo or design. It’s important because foam causes the letters to expand. As a result, the letters may get intermixed if the spacing is not right.

Commercial Embroidery Machine

Standard embroidery machines can be used to create the 3D custom logo. However, it is important to know that embroidery machines come in a variety of sizes.

Those who do 3D custom embroidery on a large scale use larger commercial embroidery machines that can have up to 38 heads, and each of these contains 15 needles.

Embroidery Hoops

Position the product on an embroidery machine using special embroidery hoops.

These hoops stretch the fabric on which embroidery is to be done.

These are placed on the fabric or garment to secure it in place before locking it into the embroidery machine. The embroidery machine actually moves the hoops during the embroidery process to create the design and prevent needle holes.

Embroidery Thread

A good embroidery thread is extremely important and is the heart of your embroidery.

Make sure to have a wide range of threads. After all, embroidery can’t be done by thread.

This whole process may sound like a piece of cake, but it is very intricate and needs incredible attention, from the selection of thread colors to the choice of needle size.

Tricks to get professional 3D embroidery

There are a few tips that one can apply to make his embroidery look professional.

Adjust machine tensions

3D custom embroideries typically require very loose tension as compared to standard embroidery. Therefore, it is very important to adjust machine tensions.

Do Puffed sections at the end

Both 3D and standard embroidery designs look best on any type of apparel, but it would be wise to do the puffy sections at the end as they require extreme delicacy.

Why is 3D custom embroidery preferred?

3D custom embroidery creates a high-quality, stylish, and sophisticated look, and it is highly durable as well. It makes the logo pop up, adding dimensional depth to it, which makes the overall appearance of the garment look good.


Regular embroidery is flat and pretty straightforward, but 3D custom embroidery is pretty amazing. It gives volume to the embroidery by the use of foam. It is also called 3D raised or 3D puffed embroidery. Now that you know its types, working, and the tools you need to create such embroidery, it’s time to create your own masterpiece. Still, if you need help in digitizing 3D custom embroidery you can consult us.

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